Abstract
By stably separating a melting location of a fuse ( 3 ) from conductive layers ( 5 A, 5 B), reliable melting of the fuse ( 3 ) is enabled. A fuse ( 3 ) including a fuse body ( 3 A) and two pads ( 3 Ba, 3 Bb) connected by this and two conductive layers ( 5 A, 5 B) individually connected to the two pads ( 3 Ba, 3 Bb) are formed in a multilayer structure on a semiconductor substrate ( 1 ). A length of the fuse body ( 3 A) is defined so that the melting location of the fuse ( 3 ) becomes positioned in the fuse body ( 3 A) away from the region overlapped on the conductive layer ( 5 A or 5 B) when an electrical stress is applied between two conductive layers ( 5 A, 5 B) and the fuse ( 3 ) is melted.
Claims (24)
1. A semiconductor device comprising a fuse ( 3 ) having a fuse body ( 3 A) and two pads ( 3 Ba, 3 Bb) connected by the fuse body ( 3 A) and two conductive layers ( 5 A, 5 B) individually connected to two pads ( 3 Ba, 3 Bb), the above being formed inside a multilayer structure on a semiconductor substrate ( 1 ), characterized in that a length (L 1 ) of the fuse body ( 3 A) is defined so that the melting location of the fuse ( 3 ) becomes positioned in the fuse body ( 3 A) away from a region overlapped on the conductive layers ( 5 A, 5 B) when an electrical stress is applied between the two conductive layers ( 5 A, 5 B) to melt the fuse ( 3 ); and in at least one of the above two conductive layers ( 5 A, 5 B), a distance (D 4 ) from the contact regions ( 4 A, 4 B) connecting the conductive layers ( 5 A, 5 B) and the pads ( 3 Ba, 3 Bb) to edges of the pad ( 3 Ba, 3 Bb) contacting the fuse body ( 3 A) is 0.25 μm to 0.90 μm.
2. A semiconductor device comprising a fuse ( 3 ) including a conductive material in a multilayer structure on a semiconductor substrate ( 1 ), said fuse ( 3 ) having a fuse body ( 3 A) and two pads ( 3 Ba, 3 Bb) connected by the fuse body ( 3 A), conductive layers ( 5 A, 5 B) connected one by one to said two pads ( 3 Ba, 3 Bb), characterized in that, in at least one of the above two conductive layers ( 5 A, 5 B), a width (W 3 ) of the portions of the conductive layers ( 5 A, 5 B) including the contact regions ( 4 A, 4 B) with the pads ( 3 Ba, 3 Bb) is 6 μm to 14 μm.
3. A semiconductor device comprising: a fuse body ( 3 A) connected to a pad ( 3 Ba), said fuse body ( 3 A) including a fuse line ( 3 Aa) and two connections ( 3 Ab); an inter-layer insulating film ( 4 ) on said pad ( 3 Ba), an opening ( 4 A) through said inter-layer insulating film ( 4 ) exposing said pad ( 3 Ba); a conductive layer ( 5 A) on said inter-layer insulating film ( 4 ), said conductive layer ( 5 A) within said opening ( 4 A) being electrically connected to said pad ( 3 Ba), wherein at least one of the following is present: (a) the width (W 3 ) of said conductive layer ( 5 A) is 6 μm to 14 μm, (b) the distance (D 4 ) between said fuse line ( 3 Aa) and said opening ( 4 A) is 0.25 μm to 0.90 μm, (c) the length (L 1 ) of the fuse body ( 3 A) is 1.8 μm to 20 μm.
Show 21 dependent claims
4. A semiconductor device as set forth in claim 3 , wherein the melting location of a fuse ( 3 ) becomes positioned in said fuse body ( 3 A) away from a region overlapped on said conductive layer ( 5 A) when an electrical stress to melt said fuse ( 3 ) is applied between said conductive layer ( 5 A) and another conductive layer ( 5 B).
5. A semiconductor device as set forth in claim 3 , wherein said width (W 3 ) of said conductive layer ( 5 A) is 6 μm to 14 μm.
6. A semiconductor device as set forth in claim 3 , wherein said distance (D 4 ) between said fuse line ( 3 Aa) and said opening ( 4 A) is 0.25 μm to 0.90 μm.
7. A semiconductor device as set forth in claim 3 , wherein said length (L 1 ) of the fuse body ( 3 A) is 1.8 μm to 20 μm.
8. A semiconductor device as set forth in claim 3 , wherein said width (W 3 ) is a dimension perpendicular to the direction of current flowing through a fuse ( 3 ).
9. A semiconductor device as set forth in claim 3 , wherein said length (L 1 ) is a dimension in the direction of current flowing through a fuse ( 3 ), said length (L 1 ) including the length (L 0 ) of said fuse line ( 3 Aa) and the lengths (L 2 ) of said two connections ( 3 Ab).
10. A semiconductor device as set forth in claim 3 , wherein another conductive layer ( 5 B) within another opening ( 4 A) through said inter-layer insulating film ( 4 ) is electrically connected to another pad ( 3 Bb), the distance (D 0 ) between said conductive layer ( 5 A) and said another conductive layer ( 5 B) is larger than said length (L 1 ).
11. A semiconductor device as set forth in claim 3 , wherein one of the connections ( 3 Ab) electrically connects said pad ( 3 Ba) with fuse line ( 3 Aa), said one of the connections ( 3 Ab) being between said pad ( 3 Ba) and said fuse line ( 3 Aa).
12. A semiconductor device as set forth in claim 3 , wherein each of said two connections ( 3 Ab) is wider than said fuse line ( 3 Aa).
13. A semiconductor device as set forth in claim 3 , wherein a connection ( 3 Ab) of said two connections ( 3 Ab) has a width that increases toward said pad ( 3 Ba).
14. A semiconductor device as set forth in claim 3 , wherein the width of the fuse body ( 3 A) is smaller than the width (W 3 ) of said pad ( 3 Ba).
15. A semiconductor device as set forth in claim 3 , wherein one of the two connections ( 3 Ab) electrically connects said pad ( 3 Ba) with said fuse line ( 3 Aa).
16. A semiconductor device as set forth in claim 15 , wherein another of the two connections ( 3 Ab) electrically connects another pad ( 3 Bb) with said fuse line ( 3 Aa).
17. A semiconductor device as set forth in claim 16 , wherein another conductive layer ( 5 B) within another opening ( 4 A) through said inter-layer insulating film ( 4 ) is electrically connected to said another pad ( 3 Bb), the distance (D 0 ) between said conductive layer ( 5 A) and said another conductive layer ( 5 B) is larger than said length (L 1 ).
18. A semiconductor device as set forth in claim 17 , wherein said length (L 1 ) is the distance between said pad ( 3 Ba) and said another pad ( 3 Bb).
19. A semiconductor device as set forth in claim 1 , wherein said fuse body (3A) comprises a fuse line (3Aa) and two connections (3Ab), and one of the connections (3Ab) electrically connects said pad (3Ba) with fuse line (3Aa), said one of the connections (3Ab) being between said pad (3Ba) and said fuse line (3Aa).
20. A semiconductor device as set forth in claim 1 , wherein said fuse body (3A) comprises a fuse line (3Aa) and two connections (3Ab), and each of said two connections (3Ab) is wider than said fuse line (3Aa).
21. A semiconductor device as set forth in claim 1 , wherein said fuse body (3A) including a fuse line (3Aa) and two connections (3Ab), and a connection (3Ab) of said two connections (3Ab) has a width that increases toward said pad (3Ba).
22. A semiconductor device as set forth in claim 20 , wherein a distance (D2) between the fuse line (3Aa) and the contact region (4A) is longer than a distance between contact region (4A) and other edges of the pad (3Ba, 3Bb), and the other edges are opposite side to the edges of the pad (3Ba, 3Bb) contacting the fuse body (3A).
23. A semiconductor device as set forth in claim 22 , wherein a distance (D3) between the fuse body (3A) and one (5A) of the two conductive layers (5A, 5B) has a positive value.
24. A semiconductor device as set forth in in claim 22 , wherein one of conductive layer (5B) within an opening (4A) through an inter-layer insulating film (4) is electrically connected to another pad (3Bb), the distance (D0) between said another conductive layer (5A) and said one of conductive layer (5B) is larger than said length (L1).
Full Description
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This application is a reissue of application Ser. No. 10/550,796, filed Sep. 22, 2005, now U.S. Pat. No. 7,781,861, issued Aug. 24, 2010.
TECHNICAL FIELD
The present invention relates to a semiconductor device having fuses made of a conductive material in a multilayer structure on a semiconductor substrate.
BACKGROUND ART
Conventionally, as technology for adjusting the characteristics of a semiconductor integrated circuit (IC) (trimming technology), there are for example, technologies using fuses made of polysilicon and technologies using Zener-zap diodes.
The trimming technology using fuses can form the fuses simultaneously with the formation of the polysilicon layer frequently used for gate electrodes or resistors of the transistors in the IC and can adjust the characteristics by the simple configuration by just inserting the fuses in current paths to be shut off, so the technology is widely used. The fuses are generally melt by irradiation of laser beams or by supplying current to the fuses.
FIG. 9 and FIG. 10 show a trimming circuit for melting a fuse by supplying a current taking as an example a case of adjusting the resistance value. FIG. 9 is a circuit diagram of the configuration of the trimming circuit.
The serial resistors R of the circuit shown in FIG. 9 are comprised of a reference resistor R 0 (resistance value: r 0 ) and trimming resistors R 1 and R 2 (resistance values: r 1 , r 2 ). These resistors R 0 to R 2 are connected in series. Fuses F 1 and F 2 made of polysilicon are connected in parallel to the trimming resistors R 1 and R 2 . An electrode pad PD 1 is connected to a node between the reference resistor R 0 and the trimming resistor R 1 , an electrode pad PD 2 is connected to a node between the trimming resistors R 1 and R 2 , and an electrode pad PD 3 is connected to another side of the trimming resistor R 2 .
FIG. 10 A and FIG. 10 B are a plan view and a sectional view of the fuse F 1 . A semiconductor substrate 100 is formed with an insulating film 101 . The insulating film 101 is formed with the fuse F 1 comprised of polysilicon. A polysilicon layer 102 forming the fuse F 1 is patterned to have a shape comprised of two pads 102 Ba and 102 Bb and a fuse body 102 A connecting them. Further, the fuse body 102 A is configured by a fuse line portion 102 Aa and connection portion 102 Ab formed so as to become broader further to the outside from the two ends of the fuse line 102 Aa for the purpose of dispersing the electric field concentration at the corners.
The polysilicon layer 102 is formed with an inter-layer insulating film 103 comprised of, for example, silicon oxide or silicon nitride. The inter-layer insulating film 103 has an aperture (opening) at substantially the centers of the pads 102 Ba and 102 Bb at the two ends of the polysilicon layer 102 . Pad openings (apertures) 103 A and 103 B are formed by this. Electrode layers 104 A and 104 B are formed with patterns larger than the pad openings 103 A and 103 B of the inter-layer insulating film 103 by one order of size. The electrode layers 104 A and 104 B are extended to the peripheral edge of the IC chip as electric wirings (interconnects) and connected to the electrode pads PD 1 and PD 2 shown in FIG. 9 .
In the trimming circuit having such a configuration, for example, when checking the characteristics of the IC at the final stage of the wafer process, the fuse F 1 or F 2 is melted when required in order to make a predetermined characteristic approach the ideal value, in accordance with the results of measurement of the characteristics of the IC. Specifically, when the value of the resistor R may be r 0 as it is, the fuse is not melted, but when the value of the resistor R is to be made larger than r 0 , the fuse F 1 or F 2 is melted. When melting the fuse F 1 , needles are attached to the electrode pads PD 1 and PD 2 and a predetermined current is supplied. As a result, the current density increases in the fuse body 102 A of the polysilicon layer 102 , the polysilicon layer 102 is melted at this portion, and the fuse F 1 becomes cut-off. As a result, the value of the resistor R changes to (r 0 +r 1 ). In the same way, when melting the fuse F 2 by supplying current from the electrode pads PD 2 and PD 3 , the value of the resistor R changes to (r 0 +r 2 ). When melted both of the fuses F 1 and F 2 , the value of the resistor R changes to (r 0 +r 1 +r 2 ).
In such a conventional fuse, however, the melted location of the fuse varies, and the fuse is sometimes melted at a point Z 1 shown in FIG. 10 A . In this case, the electrode layer dissolves into the fuse due to heat generated and connects the melted locations of the polysilicon, and therefore it suffers from the disadvantage that the fuse is not sufficiently melted.
DISCLOSURE OF THE INVENTION
An object of the present invention is to provide a semiconductor device able to stably separate the melted location of a fuse from a conductive layer and thus able to reliably melt a fuse.
A first semiconductor device according to the present invention is a semiconductor device including a fuse ( 3 ) having a fuse body ( 3 A) and two pads ( 3 Ba, 3 Bb) connected by the fuse body ( 3 A) and two conductive layers ( 5 A, 5 B) individually connected to two pads ( 3 Ba, 3 Bb), the above being formed inside a multilayer structure on a semiconductor substrate ( 1 ), characterized in that a length (L 1 ) of the fuse body ( 3 A) is defined so that the melting location of the fuse ( 3 ) becomes positioned in the fuse body ( 3 A) away from a region overlapped on the conductive layers ( 5 A, 5 B) when an electrical stress is applied between the two conductive layers ( 5 A, 5 B) to melt the fuse ( 3 ).
Preferably, the width of the fuse body ( 3 A) is smaller than the width of each of the two pads ( 3 Ba, 3 Bb), and the length (L 1 ) of the fuse body ( 3 A) is 1.8 μm to 20 μm.
A second semiconductor device of the present invention is a semiconductor device including a fuse ( 3 ) having a fuse body ( 3 A) and two pads ( 3 Ba, 3 Bb) connected by the fuse body ( 3 A) and two conductive layers ( 5 A, 5 B) individually connected to two pads ( 3 Ba, 3 Bb), the above being formed inside a multilayer structure on a semiconductor substrate ( 1 ), characterized in that a width (W 3 ) of portions of conductive layers ( 5 A, 5 B) including contact regions ( 4 A, 4 B) with the pads ( 3 Ba, 3 Bb) is defined in at least one of the above two conductive layers ( 5 A, 5 B) so that the melting location of the fuse ( 3 ) becomes positioned in the fuse body ( 3 A) away from a region overlapped on the conductive layers ( 5 A, 5 B) when an electrical stress is applied between the two conductive layers ( 5 A, 5 B) to melt the fuse ( 3 ).
Preferably, the width (W 3 ) of the portions of the conductive layers ( 5 A, 5 B) including the contact regions ( 4 A, 4 B) is 6 μm to 14 μm.
In the first or second semiconductor device, preferably at least one of the two conductive layers ( 5 A, 5 B) has a portion of a predetermined width (W 3 ) connected to a corresponding pad ( 3 Ba, 3 Bb) and an interconnect (electric wiring) portion having a width narrower than the portion of the predetermined width (W 3 ). Alternatively, preferably, the interconnect layer having a width narrower than that of the conductive layers ( 5 A, 5 B) is connected to at least one of the above two conductive layers ( 5 A, 5 B).
Also, a distance (D 0 ) between the above two conductive layers ( 5 A, 58 ) is preferably larger than the distance (L 1 ) between above two pads ( 3 Ba, 3 Bb) of the fuse ( 3 ).
Further, in at least one of the above two conductive layers ( 5 A, 5 B), a distance (D 4 ) from the contact regions ( 4 A, 4 B) connecting the conductive layers ( 5 A, 5 B) and the pads ( 3 Ba, 3 Bb) to edges of the pad ( 3 Ba, 3 Bb) contacting the fuse body ( 3 A) is preferably 0.25 μm to 0.90 μm.
According to the first or second semiconductor device, when the electrical stress is applied to the above two conductive layers ( 5 A, 5 B), a current flows from the conductive layer ( 5 A and 5 B) on a positive pole side to the fuse ( 3 ) via the contact region ( 4 A or 4 B). As a result, heat conduction and heat radiation (dissipation) due to Joule's heat occur in the fuse ( 3 ). Part of the heat mainly escapes to the two conductive layers ( 5 A, 5 B). And, movement of heat occurs due to the heat conduction effect in the fuse ( 3 ). For this reason, a peak point of heating is displaced (biased) from the center of the fuse ( 3 ) to the conductive layer ( 5 A or 5 B) side on the positive pole side.
In the first semiconductor device according to the present invention, the length (L 1 ) of the fuse body ( 3 A) is suitably defined, and therefore the heating peak point will not overly approach the conductive layer ( 5 A or 5 B) on the positive pole side. As a result, the fuse ( 3 ) is melted at a position nearer the center of the fuse body ( 3 A) than the region of the fuse ( 3 ) overlapped on the conductive layers ( 5 A, 5 B), that is, a position away from the conductive layer end.
Further, in the second semiconductor device according to the present invention, the width of the conductive layer portion including the contact region with the pad is defined so that the melting position of the fuse ( 3 ) becomes nearer the center of the fuse body ( 3 A) than the region of the fuse ( 3 ) overlapped on the conductive layers ( 5 A, 5 B). For this reason, the heat generation and the heat dissipation are balanced, and the fuse ( 3 ) is melted at a position away from the conductive layer end.
In this way, the length (L 1 ) of the fuse body ( 3 A) is suitably set so that the melting position of the fuse ( 3 ) does not become too close to the conductive layers ( 5 A, 5 B), therefore short-circuits between the conductive layers ( 5 A, 5 B) and the fuse ( 3 ) do not easily occur at the edge portions of the conductive layers ( 5 A, 5 B). As a result, the resistance at the time of cutting off the fuse can be sufficiently and stably raised, and a fuse defect rate can be reduced.
As a result, with this semiconductor device, it becomes possible to almost completely ignore fuse defects and the work and cost for checking fuses ( 3 ) can be eliminated.
Further, when the device has a selection circuit ( 10 ) of fuses ( 3 ), it becomes possible to detect the necessity/unnecessity of adjusting the characteristics by the fuses ( 3 ) at the time of product shipment of the semiconductor device and provide low defect rate, easy to use semiconductor products.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 A is a plan view of a fuse according to an embodiment of the present invention.
FIG. 1 B is a sectional view thereof.
FIG. 2 is a graph showing a cut time dependency of conductive layer width.
FIG. 3 is a graph showing a cut time dependency of a distance between a pad edge and a contact region.
FIG. 4 is a graph showing a cut time dependency of fuse body length.
FIG. 5 is a schematic sectional view, drawn based on an SEM photograph, of a fuse with a resistance value deviating from the standard by being melted by applying a bias voltage for a long time.
FIG. 6 is a schematic sectional view, drawn based on an SEM photograph, of oblique breakage of a fuse.
FIG. 7 A to FIG. 7 C are schematic sectional views, drawn based on SEM photographs, of fuses after being melted when changing a fuse body length L 1 centered around 1.8 μm.
FIG. 8 is a circuit diagram of the configuration of a drive voltage control circuit including a fuse selection circuit according to a second embodiment of the present invention.
FIG. 9 is a diagram of a trimming circuit for melting a fuse by supplying a current.
FIG. 10 A is a plan view of the configuration of a fuse of the trimming circuit.
FIG. 10 B is a sectional view thereof.
BEST MODE FOR WORKING THE INVENTION
First Embodiment
FIG. 1 A and FIG. 1 B are a plan view and a sectional view of a fuse according to an embodiment of the present invention.
A semiconductor substrate 1 is formed with an insulating film 2 . The insulating film 2 is formed with a fuse 3 comprised of a conductive material such as polysilicon. The fuse 3 is comprised of two pads 3 Ba and 3 Bb and a fuse body 3 A connecting them. The fuse body 3 A is comprised of a fuse line 3 Aa and connections 3 Ab formed so as to become broader toward the outside at the two ends of the fuse line 3 Aa for the purpose of dispersing the concentration of the electric field at the corners. These fuse line 3 Aa, two connections 3 Ab, and two pads 3 Ba and 3 Bb are for example formed all together by patterning a conductive film comprised of a polysilicon film doped with P-type or N-type impurities.
The fuse 3 is formed over it with an inter-layer insulating film 4 made of for example silicon oxide or silicon nitride. The inter-layer insulating film 4 is opened to have an aperture at the substantial centers of the pads 3 Ba and 3 Bb at the two ends of the fuse 3 . Openings (apertures) 4 A and 4 B are formed by this. The conductive layers 5 A and 5 B are formed by patterns larger than the openings 4 A and 4 B of the interlayer insulating film 4 by one size. Note that the openings 4 A and 4 B constitute an embodiment of the “contact region” of the present invention.
Here, in a fuse having such a configuration, the length L and the width W of each portion and the distance D between the portions are defined as shown in FIG. 1 A . The length L is a dimension in the direction of the current flowing through the fuse, and the width W means the dimension in a direction perpendicular to the current direction.
The length of the fuse line 3 Aa is defined as L 0 , the length of the fuse body 3 A is defined as L 1 , the length of the connection 3 Ab is defined as L 2 , and the length of the two conductive layers 5 A and 5 b is defined as L 3 . Further, the width of the portion including the contact region 4 A or 4 B of the conductive layer 5 A or 5 B is defined as W 3 . Further, the dimension between the conductive layers 5 A and 5 B is defined as D 0 , the distance between the fuse line 3 Aa and the contact region 4 A and the distance between the other contact region 4 B and the fuse line 3 Aa are defined as D 2 , the distance between the fuse body 3 A and the conductive layer 5 A or 5 B is defined as D 3 , and the distance from the contact region 4 A to the fuse side end of the pad 3 Ba and the distance from the contact region 4 B to the fuse side end of the pad 3 Bb are defined as D 4 .
Note that it is not always necessary to form the fuse 3 horizontally symmetrically as shown in FIG. 1 A . In the case of asymmetry, the definitions of the length L, the width W, and the distance D described above are applied to the side which becomes the positive pole at least at the time of applying a bias voltage (biasing). Below, it is assumed that the conductive layer 5 A is the positive pole side.
Further, the distance D 3 between the fuse body and the conductive layer may be 0 as well. Note that preferably the distance D 3 has a positive value in the point that a fuse body having a higher resistance value than the pad and blowing can be separated from the conductive layer 5 A. Conversely, when the distance D 3 is too large, the distance D 2 becomes larger, the distance from the fuse body 3 A to the current supply point (contact region 4 A) is too large, and a resistance component not contributing to the heating very much increases, therefore there is a suitable range in such point.
Further, the connections 3 Ab have shapes larger toward the pad sides, but they may be of any shape. Further, the connections 3 Ab may or may not be provided.
In the present embodiment, under certain bias conditions, the melting position of the fuse changes according to the three-dimensional shape of the fuse 3 , that is, the film thickness and planar pattern and the material of the fuse 3 , the three-dimensional shape of the conductive layer 5 A on at least the positive pole side, that is, the film thickness and planar pattern and the material of the conductive layer, and further various structural parameters defined in the above description.
By various studies, it was learned that the parameters greatly influencing the melting position of a fuse among the various structural parameters are the length L 1 of the fuse body, the width W 3 of the portion of the conductive layer including the contact region 4 A, the distance D 2 between the fuse line 3 Aa and the contact region 4 A, and the distance D 4 from the contact region 4 A to the pad end. In comparison with the width of the fuse line 3 Aa, the length L 0 thereof or the length L 1 of the fuse body 3 A exerts a large influence upon the position of the melting part. Further, the length L 3 of the conductive layer 5 A exerts an influence upon the heat dissipation ability, but the width W 3 of the contact region 4 A of the conductive layer 5 A exerts a larger influence upon the position of the melting part.
Based on these discoveries, below the inventors will describe the results of checking the dependency on the time for melting a fuse (hereinafter referred to as a “cut time”) for each of the three structural parameters L 1 , W 3 , and D 4 . Note that it is seen that the distance D 2 between the fuse line and the contact region is within the group of parameters having a large influence in the structure of FIG. 1 A , but the connections 3 Ab are optional in the present embodiment, and therefore no study is carried out here on these.
The inventors changed different ones of the three structural parameters L 1 , W 3 , and D 4 , but used typical values for the remaining parameters. In explaining the typical other structural parameters, the length L 1 of the fuse body and the distance D 0 between the conductive layers are 2.5 to 6.0 μm, the length L 3 and the width W 3 of the conductive layer is 6 to 10 μm, the width of the fuse line 3 Aa is several tenths of a micron, and the distances D 2 , D 3 , and D 4 are 0.5 to 1.5 μm, 0.01 to 0.3 μm, and several tenths of a micron. Further, the thickness of the insulating film 2 was several hundred nm, the film thickness of polysilicon was several tens to 250 nm, and the thickness of the silicon oxide film 4 was 200 to 500 nm. The conductive layer is successively comprised of Ti/TiON/Ti/Al/TiON from the bottom layer. At this time, the fuse had an initial resistance value of 500 to 800Ω, and a sheet resistance of several tens to 150 Ω/□.
FIG. 2 shows a cut time dependency of the conductive layer width W 3 . When the conductive layer width W 3 is too small or too large, the cut time becomes longer. Further, when the cut time is 1 μm or less, the optimal range of the conductive layer width W 3 is 6 μm to 14 μm. Here, the cut time of 1 μs is used as the standard because it is found by experience from variation data changing various structural parameters that the occurrence of a fuse not satisfying the resistance standard 20 MΩ or more deemed as melting starts when the time taken for melting exceeds 1 μs. Especially, as shown in FIG. 2 , when the conductive layer width W 3 is made smaller than 6 μm, the cut time for melting the fuse and making the resistance value within the standard of 20 MΩ or more abruptly becomes longer.
A fuse where the resistance value deviates from the standard by melting it by applying a bias voltage for a longer time than 1 μs was analyzed by an SEM. A schematic sectional view drawn based on an SEM photograph of the cross section of the device is shown in FIG. 5 .
From FIG. 5 , the broken location Z of the polysilicon film 3 is located on the conductive layer (A 1 electrode) 5 A side to which a positive voltage is applied. On this positive pole side, the Ti/TION/Ti layer 5 C are melted out and forms an alloy layer with the polysilicon. Further, aluminum (Al) is melted out on the conductive layer 5 B side to which the ground potential is imparted, whereby an alloy layer of this and polysilicon is formed. These alloy layers are layers having a lower resistance than the polysilicon. The resistance value of the fuse no longer satisfies the resistance standard 20 MΩ or more due to the existence of such an alloy layer.
FIG. 3 shows the cut time dependency of the distance D 4 between the pad edge and the contact region.
This distance D 4 also exhibits a cut time dependency having the same tendency as that of the conductive layer width W 3 shown in FIG. 2 . The cut time becomes longer when the distance D 4 is too small or too large. Further, when the cut time is 1 μs or less, there is an optimal range of the distance D 4 of 0.25 μm to 0.9 μm. Here, the cut time of 1 μs is used as the standard of the optimal range in the same way as the above. Especially, as shown in FIG. 3 , when the distance D 4 is made smaller than 0.25 μm, the cut time for making the resistance value within the standard of 20 MΩ or more by melting the fuse abruptly becomes longer. This is because, in the same way as FIG. 5 mentioned before, when the bias application time is made long, an alloy layer of a Ti/TiON/Ti layer and polysilicon or an alloy layer of aluminum (Al) and polysilicon is formed, and the fuse resistance value after cutting becomes large to only a certain extent.
FIG. 4 shows the cut time dependency of the length L 1 of the fuse body.
The fuse body length L 1 differs in the tendency of the cut time dependency from the conductive layer width W 3 and the distance D 4 . When the length L 1 is made smaller, the cut time abruptly becomes long when the length L 1 is approximately 1.55 μm. However, when the length L 1 is made longer, the cut time becomes longer and longer and becomes saturated when the length L 1 reaches a certain length. Almost no change of the cut time is seen from that point of time. Further, it was also clarified that when the length L 1 of the fuse body was made long, there was a limit after which the fuse was not cut under any bias conditions. When experimentally confirming this limit point by samples having a variety of structural parameters, it was found to be when the length L 1 of the fuse body was about 20 μm. Accordingly, in the same way as the case of the previous two examples, when the cut time of 1 μs is or less is applied, the range of the length L 1 of the fuse body can be defined as “1.55 μm to 20 μm”.
Note that it is necessary to restrict the fuse body length L 1 from another viewpoint of “oblique breakage”. “Oblique breakage” means the phenomenon that an alloy layer of a Ti/TiON/Ti layer and polysilicon or an alloy layer of aluminum (Al) and polysilicon is not formed in the contact region 4 A or 4 B, but the inter-layer insulating film 4 is broken immediately under the edge of the conductive layer 5 A on the positive pole side and the alloying of the polysilicon occurs at this location.
FIG. 6 shows a schematic sectional view, drawn based on an SEM photograph, of a fuse with oblique breakage. When oblique breakage occurs, the fuse short-circuits, so the resistance value is abruptly lowered. As a result, the fuse resistance value becomes much lower than the resistance standard value of “20 MΩ or more” regarded as melting.
In order to optimize the range “1.55 μm to 20 μm” of the length L 1 of the fuse body described above, in order to reduce the defect rate of fuse melting, the lower limit value side thereof must meet the condition that oblique breakage will not occur. Namely, when the melting location of the fuse is over the edge of the conductive layer 5 A even a little, the probability of oblique breakage abruptly increases, so the range of the length L 1 of the fuse body must be restricted so as not to allow this.
FIG. 7 A to FIG. 7 C show schematic cross-sections, drawn based on SEM photographs, of fuses after being melted when the fuse body length L 1 is changed centered around 1.8 μm.
When the length L 1 is smaller than 1.8 μm, as shown in FIG. 7 A , the center Z 1 of the breakage location of the fuse is located beneath the conductive layer 5 A. At this time, the probability of oblique breakage is considerably high. In FIG. 7 B in which the center Z 2 of the breakage location of the fuse substantially coincides with the edge of the conductive layer 5 A, the length L 1 of the fuse body is 1.8 μm. Also, at this time, the probability of oblique breakage is high, but when the length L 1 becomes larger than this even when the amount of change is small, the probability of oblique breakage is lowered. Then, as shown in FIG. 7 C , when the length L 1 of the fuse body becomes sufficiently larger than 1.8 μm, the center Z 3 of the breakage location is far away from the edge of the conductive layer 5 A, and therefore the possibility of oblique breakage becomes substantially zero. In the case of FIG. 7 A , the separated portions of the fuse almost contact each other, and therefore the cut time becomes considerably long. In the case of FIG. 7 B , the separated portions of the fuse are considerably apart, and therefore the cut time is abruptly lowered and sometimes enters the standard (1 μs or less). Note that there is a possibility of oblique breakage, therefore, according to the case, the possibility remains that the cut time will deviate from the standard. When the fuse body length L 1 becomes longer than that in the case of FIG. 7 B , even a little, the possibility of oblique breakage is lowered, and therefore the cut time enters the standard range. As shown in FIG. 7 C , when the separation of the fuse becomes sufficient, even when the separation distance becomes far more than that, the resistance value does not change much, so the cut time is stabilized on the low side.
In this way, the value of the fuse body length L 1 of 1.8 μm can be said to be the lower limit border of a realistic range. Accordingly, the suitable range of the fuse body length L 1 becomes “1.55 μm to 20 μm” and further preferably “larger than 1.8 μm to 20 μm”.
According to the present embodiment, by using one of the three structural parameters L 1 , W 3 , and D 4 mentioned above or a combination of any plurality of these parameters, the possibility of the resistance value after the fuse is melted deviating from the standard can be greatly reduced.
Conventionally, the rate of occurrence of the defectively melted fuses was relatively high; therefore, chips with such defects were sometimes sent on to the package assembly process still without trimming the characteristics by the fuses. In that case, the defect rate of characteristics in the shipment inspection after assembly sometimes became high and therefore there was a lot of waste in materials, costs, etc. Alternatively, it is also possible not to send the chips with defectively melted fuses on to the assembly process as a PC (pellet check) defects, but defectively melted fuses do not have a direct relation with the quality of the characteristics trimmed. Accordingly, if doing this, chips which are originally good products are rejected as defective products in the wafer process stage, so waste of materials and costs sometimes occurs in this case as well.
In the present embodiment, it is possible to greatly reduce the fuse defect rate by optimization of the structural parameters L 1 , W 3 , and D 4 , therefore, for example, even when trimming the characteristics after assembling the elements into a package or assembling a bare chip into a module, the waste of costs becomes small.
Note that the conductive layers 5 A and 5 B having the width W 3 may be used as usual interconnects without defining the length. L 3 thereof, but the width W 3 frequently becomes larger than the usual interconnect width. In this case, at least the conductive layer on the positive pole side, for example, only the conductive layer 5 A, or both of conductive layers 5 A and 5 B can be defined as the front end portion having a broad width of the interconnect layer. In this case, the interconnect layer and the conductive layer 5 A or 5 B are formed all together by patterning one conductive film. Alternatively, the interconnect layer and the conductive layers 5 A and 5 B can be formed from different levels of the multi-layer structure of the semiconductor substrate. For example, the conductive layers 5 A and 5 B can be formed from a first Al layer (first layer), and the interconnect layer can be formed from a second Al layer (second layer) connected to this via a no-illustrated contact plug.
Second Embodiment
The present embodiment relates to a semiconductor device provided with a fuse selection circuit. It is possible not to optimize any of the structural parameters L 1 , W 3 and D 4 in the fuses, but preferably fuses having the structure explained in the first embodiment are used. When using such fuses, the defect rate of the characteristics at the time of the shipment inspection can be improved as previously mentioned, but the present embodiment is characterized in that a means for electrically selecting the fuses is further provided in order to improve the defect rate of the characteristics by trimming the characteristics at the time of shipment inspection.
FIG. 8 is a circuit diagram of the configuration of a drive voltage control circuit mounted on an LCD (Liquid Crystal Display) drive IC etc.
This characteristic adjustment circuit (drive voltage adjustment circuit) has a double poly-fuse configuration. The fuses FUSEA and FUSEB are connected in parallel to the supply line of a drive voltage VFUSE. The circuit 10 selecting the fuses has five NAND gates N 1 to N 5 , two inverters I 1 and I 2 , four PMOS transistors MP 1 to MP 4 , two NMOS transistors MN 1 and MN 2 , three resistors R 1 to R 3 , and four bipolar transistors Q 1 to Q 4 . The transistors MP 1 , MP 2 , MP 3 , and MN 1 are connected between a power supply voltage V cc and a ground potential node GND. In the same way, the transistors MP 1 , MP 2 , MP 4 , and MN 2 ; the resistor R 1 , the transistor Q 1 , and the resistor R 2 ; and the resistor R 1 , the transistor Q 2 , and the resistor R 3 are connected between the power supply voltage V cc and the ground potential node GND.
An output VGP of the NAND gate N 1 is input to the gate of the transistor MP 1 , and control signals ENDX and FLG are input to two inputs of the NAND gate N 1 . The control signals ENDX and FLG are input to also the NAND gate N 2 , and an output ACTX thereof is input to gates of the transistors MN 1 and MN 2 and an inversion input of the inverter I 2 . The output ACT of the inverter is input to the NAND gates N 3 , N 4 , and N 5 . Signals CUT are input to the NAND gates N 3 and N 4 , and selection signals SEL of the fuses are input to the NAND gate N 3 and the inverter I 1 . The output of the inverter I 1 is input to the NAND gate N 4 , and an output CUTAX thereof is input to the gate of the transistor MP 3 . On the other hand, an output CUTBX of the NAND gate N 3 is output to the gate of the transistor MP 2 , and a data signal DATA is input to the input of the NAND gate N 5 .
The potential of the node of the transistors MP 3 and MN 1 is applied to the base of the transistor Q 2 . The transistor Q 2 turns ON or OFF by that. When an emitter potential of the transistor Q 2 changes, the transistor Q 4 having a high withstand voltage turns ON or OFF by that. Due to this, the current of the fuse FUSEB turns ON or OFF. In the same way, the potential of the node of the transistors MP 4 and MN 2 is applied to the base of the transistor Q 1 , and the transistor Q 1 turns ON or OFF by that. When the emitter potential of the transistor Q 1 changes, the transistor Q 3 having a high withstand voltage turns. ON or OFF by that. By this, the current of the fuse FUSEA becomes ON or OFF.
Next, details of this circuit operation will be explained in further detail by taking as an example a case where the fuse FUSEB is selected. A line which becomes active at the time of this operation is indicated by the bold line in FIG. 8 .
In the fuse defect detection mode, both of the control signals ENDX and FLG are “H”, therefore the output VGP of the NAND gate N 1 becomes “L”, and the state where the transistor MP 1 can be made ON is exhibited. Further, the output ACTX of the NAND gate N 2 becomes “L”, and the inverted signal ACT thereof becomes “H”. In this case, this signal ACT is “H”, and therefore the state where the NAND gate N 5 can control the transistor MP 2 in accordance with the data signal DATA is exhibited. That is, when the data signal DATA is “L”, the transistor MP 2 cannot become ON, and therefore no fuse is cut, but when the data signal DATA is “H”, a fuse cut instruction is issued, and a state where the transistor MP 2 can be made ON under the control of the NAND gate N 5 is exhibited.
In this state, when a permission signal CUT of the fuse cut becomes “H” and the fuse selection signal becomes “L”, the output CUTBX of the NAND gate N 3 becomes “H”, and the output CUTAX of the NAND gate N 4 becomes “L”. As a result, the transistor MP 3 becomes the ON enable state, and the MP 4 becomes the OFF state. The NMOS transistors MN 1 and MN 2 are OFF, and therefore the potential of “H” is applied to the base of the transistor Q 2 . This “H” potential is transmitted to the base of the transistor Q 4 . As a result, a current of for example about several tens mA flows through the fuse FUSES, and the fuse FUSES is cut.
On the other hand, the selection signal SEL is “L”, therefore, the output CUTBX of the NAND gate becomes “H”, and the control transistors MP 4 , Q 1 , and Q 3 of the fuse FUSEA side remain OFF as they are. As a result, no current flows through the fuse FUSEA.
The potential of the node of the fuse FUSEA and the transistor Q 3 reflects the resistance value of the fuse FUSEA. In the same way, the potential of the node of the fuse FUSES and the transistor Q 4 reflects the resistance value of the fuse FUSES. A C/S judgment circuit 20 judges whether or not the fuse resistance value satisfies the standard based on these two outputs. When the fuse resistance value is sufficiently high, “H” indicating the cut state is output as the output signal OUT, while when the resistance value does not become sufficiently high in the initial state and by fuse defects, “L” indicating the short-circuited state is output as the output signal OUT.
In this double poly-fuse configuration, even when the disadvantage occurs in melting one fuse, the characteristic can be adjusted unless the other fuse is defective. The probability of both fuses being defective is extremely low, therefore there is almost no case where the characteristic cannot be adjusted at the time of the shipment inspection.
Note that when using the fuses of the first embodiment with the improved defect rate, the reliability sufficiently rises even with a single fuse configuration. In that case, one group of control transistors and the control circuit of the select signal can be omitted.
In the present embodiment, by combining a large number of such fuse selection circuits, fine adjustment of the liquid crystal display (LCD) drive voltage of, for example, an LCD driver IC can be easily carried out.
In an LCD panel, the number of ICs for driving one panel increases since a higher resolution is achieved. For this reason, it becomes important to effectively prevent vertical stripes from being seen on a screen due to the difference in characteristics between driver ICs. For this reason, ICs having the function of electrically adjusting the drive output voltage in accordance with internal data are desired.
This fuse selection circuit 10 and the C/S judgment circuit 20 automatically detect the necessity for adjustment of the characteristics by the fuses according to the internal data DAT and can electrically detect the existence of fuse defects. For this reason, the big advantage is obtained that, particularly, even in a case of an IC after package assembly or a case where there is no mounting space like a panel drive circuit of a portable device and the IC chip is assembled on the substrate bare, the necessity of adjustment of the characteristics by the fuses and fuse defects can be electrically detected from the outside. Note that, even when this function is provided, detection of fuse defects at the stage of the wafer or chip by the present configuration is not excluded.
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